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Factors Affecting the Stability of Q-Flex Accelerometers

  • Full article: https://www.ericcointernational.com/application/factors-affecting-the-stability-of-q-flex-accelerometers.html

    The quartz flexible accelerometer is one of the key sensitive components in inertial navigation systems, and its measurement error directly affects the accuracy of the entire navigation system.

    In the quartz flexible accelerometer, the measurement error is directly related to its own bias (K0) and scale factor (K1). However, during storage and usage, the K0 and K1 of the quartz flexible accelerometer undergo complex drift over time due to internal and external factors, making it difficult to accurately describe them, thus seriously affecting the stability of the quartz flexible accelerometer.

    This article analyzes the factors affecting parameter stability from two aspects: parameter time stability and environmental stress stability.

    1.Major Components and Materials:

    The structure of the quartz flexible accelerometer is decomposed, as shown in Figure 1.

    https://www.ericcointernational.com/wp-content/uploads/2024/03/Fig.1-The-structure-decomposition-diagram-of-quartz-flexible-accelerometer.png
    Fig.1 The structure decomposition diagram of quartz flexible accelerometer
    1-housing, 2-flexible magnet, 3-preload ring, 4-magnet, 5-isolation ring, 6-torque coil, 7-quartz pendulum, 8-flange, 9-servo circuit

    2.Bias Stability Analysis

    2.1 Bias:

    Bias refers to the output value of the quartz flexible accelerometer when the input is zero. Constant interference torque in the header structure, electromechanical bias angle, and input offset of the sensor detection circuit are the main factors causing bias. The internal principle of these factors affecting bias is shown in Figure 2.

    https://www.ericcointernational.com/wp-content/uploads/2024/03/Fig.2-The-static-block-diagram-of-quartz-flexible-acceleromete.png
    Fig.2 The static block diagram of quartz flexible acceleromete
    Mo represents the constant disturbance torque, β is the interference of the elastic recovery angle, and Uo is the offset at the input end of the amplifier. After incorporating each influencing factor into the static block diagram, the transfer function is calculated to obtain the expression for zero offset. The zero offset expression can be analyzed from the equation. Simplifying the transfer function yields Formula 1.

    https://www.ericcointernational.com/wp-content/uploads/2024/03/Formula-1.png
    From Formula 1, it can be inferred that the generation of the offset is caused by the respective actions of the constant disturbance torque Mo, the interference of the elastic recovery angle, and the disturbance at the input end of the amplifier Uo on the quartz flexible accelerometer.

    From Eq.1, it can be seen that when the three components of constant value disturbance moment Mo, elastic recovery angle disturbance, and amplifier input disturbance Uo act on the quartz flexure accelerometer respectively, they lead to the generation of bias.

    2.2 Influence factors of bias time stability:

    Considering the reasons for bias, the basic technology of quartz flexible accelerometers, and the characteristics of their manufacturing process, the factors affecting the bias time stability of quartz flexible accelerometers can be determined as follows:

    (1) Residual stress release:

    The core structure of the quartz flexible accelerometer is composed of upper and lower torque generators and a pendulum assembly. During assembly, a laser welding process is used to connect the preload ring with the upper and lower soft magnetic bodies to fix the pendulum assembly between them.

    However, the thermal stress brought about by laser welding in the long time after the completion of the processing of the release of the obvious, will bring about a change in the zero position of the differential capacitance sensor, the bias value of the accelerometer will change to affect the stability of its own bias value.

    The performance of quartz flexure accelerometer is largely determined by the quality of quartz pendulum. Quartz pendulum processing process of ten procedures will bring different processing stress and thermal stress, with the change of time, these stresses in the process of releasing the flexural flat bridge will appear in an elastic recovery angle, the zero position will therefore change to affect the bias stability.

    The relationship between the preload change and the bias stability is simulated and analyzed, and the stress change of the flexible flat bridge of the pendulum assembly is simulated when the preload is reduced due to the release of the stress, and the results are shown in Fig. 3. From the figure, it can be seen that when the preload force changes by 10N, about 100μg bias repeatability change is produced.

    https://www.ericcointernational.com/wp-content/uploads/2024/03/Fig.3-The-stress-change-of-flexible-flat-bridge.jpg
    Fig.3 The stress change of flexible flat bridge
    (2) Assembly stress relief:

    In the header structure of the quartz flexible accelerometer, to fix the upper and lower structures together and minimize changes in preload force on the excitation ring, only belly bands can be used for bonding at the junction of the upper and lower excitation rings.

    Currently, bonding is done manually without applying pressure, leading to two issues: uneven application of epoxy adhesive, resulting in asymmetric bonding areas and uneven adhesion stresses on the upper and lower sides; and natural curing of the epoxy adhesive, resulting in lower bonding strength, insufficient contact, and low adhesion at the metal junction. Over time, changes in preload force at the bonding site occur.

    These two issues, evolving over time, both affect the stability of the bias.

    Moreover, while the design of the header structure of the quartz flexible accelerometer adopts a symmetric upper and lower structure, limitations in the assembly process can result in asymmetric internal stresses. As these asymmetrical stresses are released over time, slight deformations or movements occur in the upper and lower excitation rings relative to the pendulum assembly's position, causing changes in the zero position of the differential capacitive sensor and affecting zero bias stability.

    (3) Zero drift of the integral amplifier:

    The bias of the integral amplifier can be converted to the input of the operational amplifier, which is equivalent to the zero drift of the sensor detection circuit. As time changes, the zero drift of the integral amplifier affects the stability of the bias value.

    Full article: https://www.ericcointernational.com/application/factors-affecting-the-stability-of-q-flex-accelerometers.html